Ushini Wokusika Amapayipi Nge-Laser: Izinzuzo Eziyinhloko Nezicelo

I- laser tube cutting machine imele enye yezinto ezibaluleke kakhulu ekuthuthukiseni ubuchwepheshe bokukhiqiza. Ekuqaleni kwayo, le mishini isebenzisa umshini wokukhanya ogxile ukuze ikwazi ukusika kahle ngezinto ezahlukene, ikakhulukazi amathube ensimbi. Ukungeniswa kokusika nge-laser kushintshe indlela abakhiqizi abathatha ngayo imisebenzi yokusika enembile, kuvumela ukudalwa kwemiklamo eyinkimbinkimbi nezimo eziyinkimbinkimbi ezazinzima ukufezeka ngaphambili. Emikhakheni yanamuhla, ukubaluleka kwemishini yokusika amathube e-laser akukwazi ukweqiswa; inikeza ibhalansi ebalulekile yokusebenza kahle, ikhwalithi, nokuguquguquka, ihlangabezana nezidingo ezishintshashintshayo zokukhiqiza. Njengoba imikhakha ikhuliswa futhi ithuthuka, ukuba nemishini yokusika ethembekile futhi eguquguqukayo, efana ne-ushini wokubopha ipayipi nge-laser, iba yinzuzo yokuncintisana.

Ukuqonda ukuthi ukusika amashubhu nge-laser kusebenza kanjani kudinga ukubuka konke okufushane kobuchwepheshe obungemuva kwayo. Ngokuyisisekelo, inqubo iqala ngokukhiqizwa komshayo we-laser onamandla aphezulu, bese ugxilisa ngohlelo lwezibuko. Lo mshayo ogxilisiwe uqondiswa ebusweni bezinto, okuvumela umshini wokugunda amashubhu nge-laser ukuthi ufinyelele ukunemba okumangalisayo. Izinto zidlula emazingeni okushisa aphezulu kakhulu, okubangela ukuthi zincibilike noma zibe yimvula, ngaleyo ndlela kwakhe ukusika okuhlanzekile nokunembayo. Izinhlelo zokunyakaza ezithuthukisiwe zivumela ikhanda lokusika ukuthi lihambe ngendlela eyenziwe ngaphambili, okwenza kube lula imiklamo eyinkimbinkimbi ngaphandle kwesidingo somsebenzi omningi. Le ndlela entsha ayisheshisi ukukhiqiza kuphela kodwa futhi ivula umnyango wezicelo eziyinkimbinkimbi, ikakhulukazi uma kuqhathaniswa nezindlela zokugunda zakudala.

Izinzuzo zokusebenzisa umshini wokugunda amashubhu we-laser ziningi, okwenza kube ukukhetha okuncanyelwayo emikhakheni ehlukahlukene yokukhiqiza. Enye yezinzuzo ezivelele kakhulu ukunemba; ukugunda nge-laser kungafinyelela ukubekezelelana okufika ku-±0.1 mm, kuqinisekisa ukuthi izingxenye zihlangana kahle ngaphandle kwesidingo sokugunda okwengeziwe. Isivinini kungenye inzuzo ebalulekile – imishini yokugunda nge-laser ingasebenza ngokushesha kakhulu kunezindlela zokugunda ezivamile, kunciphisa izikhathi zokuphendula nokwandisa ukukhiqiza. Ngaphezu kwalokho, ukugunda amashubhu nge-laser kunikeza ukuguquguquka ngokuya ngezinto ezisetshenziswayo; noma ngabe insimbi engagqwali, i-aluminium, noma ngisho namaplastiki, ubuchwepheshe bokugunda nge-laser bungajwayelana nezinto ezahlukahlukene. Ngaphezu kwalokho, indawo encane ethintekayo ngokushisa kusho ukuhlanekelwa okuncane nemiphetho ehlanzekile, okuhumusha izindleko eziphansi zokucubungula kamuva. Sekukonke, inhlanganisela yokunemba, isivinini, nokuguquguquka kwenza ukugunda amashubhu nge-laser kube ithuluzi elibalulekile ekukhiqizeni kwesimanje.

Izicelo zemishini yokusika imibhobho ye-laser zihlanganisa izimboni eziningi, zibonisa ukuguquguquka nokulungiselelwa kwayo. Embonini yezimoto, isibonelo, ukusika nge-laser kusetshenziswa ukukhiqiza izinhlelo zokukhipha umoya, izingxenye zeshasha, nezingxenye ezahlukahlukene zangaphakathi, lapho ukunemba kubalulekile. I-Aerospace ingenye imboni ezuzwa kakhulu yileli thekhnoloji; izingxenye ezisikwe nge-laser zisetshenziswa ekwenzeni izindiza nasekulungisweni ngenxa yezici zazo ezilula kodwa eziqinile. Ngaphezu kwalokho, imboni yokwakha isebenzisa ukusika imibhobho ye-laser ukweseka izakhiwo nezingxenye zokuhlobisa, lapho kokubili ubuhle nokuzinza kwezakhiwo kubaluleke kakhulu. Ngokwanda kokukhiqizwa ngokwezifiso, izimboni zisebenzisa kakhulu ubuchwepheshe bokusika imibhobho ye-laser ukukhiqiza izingxenye ezenziwe ngendlela efanele ngokushesha nangempumelelo. Njengoba amabhizinisi eqaphela amathuba okuthuthukisa amathuba okuklama, isidingo sezixazululo ezisezingeni eliphezulu njengeubuchwepheshe bokusika ipayipi nge-laserkuyaqhubeka nokukhuphuka.

Uma kuqhathaniswa imishini yokusika amashubhu elaser nobuchwepheshe obunye bokunquma njengokusika nge-plasma ne-waterjet, kunezinhloso ezibalulekile ezivelayo. Ukusika nge-laser kugqama ngokunemba kwayo okuphezulu; ngenkathi ukusika nge-plasma kuhle kakhulu ezintweni ezijiyile, kuswele ukubekezelelana okuhle okutholakala ngobuchwepheshe be-laser. Ukusika nge-waterjet kuvame ukuba kancane futhi kungaba nemikhawulo ezintweni ezijiyile, uma kuqhathaniswa namazinga asheshayo anikezwa izisiki ze-laser. Ngaphezu kwalokho, ikhwalithi yokusika ekhiqizwa ukusika nge-laser ngokuvamile ihlanzekile, okuholela ekucubunguleni okuncane okungeziwe nokugcinwa. Lokhu kusho ukuthi, ngokuhamba kwesikhathi, amabhizinisi angonga ezindlekweni ezihlobene nokukhiqiza okungeziwe. Ngaphezu kwalokho, ukusika nge-laser kungasebenza ngezinto ezahlukahlukene, okwenza kube ukukhetha okuguquguqukayo kubakhiqizi abafuna ukwenza imisebenzi yabo ibe lula futhi bathuthukise ukukhiqiza kumaphrojekthi amaningi.

Ikakhwezi lobuchwepheshe bokusika imishubhe nge-laser likhanya kakhulu, kunezinto eziningi ezintsha ezizayo. Ukuqhubeka kobuchwepheshe be-laser, njengama-fiber lasers, kwenza kube lula ukusika ngokushesha nokusebenza kahle kakhulu. I-robotics nokuzenzakalela kuhlanganiswa kakhulu ezinhlelweni zokusika nge-laser, okuvumela ukuguquguquka okukhulu nokunciphisa izindleko zabasebenzi ezindaweni zokukhiqiza. Ngaphezu kwalokho, ukuthuthukiswa kwamafektri ahlakaniphile nemikhuba ye-Industry 4.0 kuthinta indlela imishini yokusika imishubhe nge-laser esebenza ngayo, ngokuhlaziywa kwedatha yesikhathi sangempela okunikeza imininingwane ngomsebenzi nezidingo zokugcinwa. Njengoba abakhiqizi beqhubeka befuna izindlela zokwenza kahle izinqubo zabo, izinto ezintsha ezifana nama-algorithms okusika ahlakaniphile nezi-interface zesofthiwe ezithuthukisiwe zizoqhubeka nokuqala kabusha indawo yokusika. Ukuzibophezela kwezinkampani ezifana ne-Foshan Mingzhou Intelligent Equipment Co., Ltd. ekuqhubekiseleni phambili lobu buchwepheshe kubenza bahambe phambili embonini yokusika nge-laser.

Ngokuphetha, ukubaluleka kwemishini yokusika amashubhu nge-laser embonini yesikhathi esizayo akumele kube yinto yokunganakwa. Njengoba izimboni zifuna ukusebenza kahle nokunemba okukhulu, ukwamukelwa kobuchwepheshe bokubopha obuthuthukisiwe njengokusikwa kwamashubhu nge-laser kuzodlala indima enkulu. Ukuguquguquka, isivinini, nokunemba okunikezwa yile mishini kubenza kube yisisombululo esihle kakhulu ezinhlobonhlobo zezicelo ezahlukahlukene emikhakheni eyahlukene. Izinkampani ezitshala imali kubuchwepheshe bokubopha nge-laser azikhuphuli nje amandla azo okukhiqiza kodwa futhi ziqinisekisa ukuncintisana kwazo emakethe efuna kakhulu. Ukuqhubeka kokuqanjwa okusha kubuchwepheshe be-laser kuthembisa ukuletha inkathi entsha yokukhiqiza okuhle kakhulu, kugcizelela ukubaluleka kwemishini efana neimishini yokubopha ipayipi nge-laseramabhizinisi afuna ukuhlala phambili.