Usagaya ama-bevel ngemva kokusika? I-laser enama-axis amahlanu yenza kokubili ngokudlula kanye

Ukulungiselela i-bevel yiphoyinti lokuhlola elifihlekile ekushiseleni amapayipi odongwe olukhulu. Ukusika ithubhu kungumsebenzi owodwa kuphela — i-bevel kusamele igaywe ngesandla, i-angle ihlolwe ngomuzwa, ikhwalithi ihlolwe ngokuhlola. I-Mingzhou Intelligent's PoRui P-Pro five-axis beveling laser tube cutter iqeda leso sinyathelo sesibili ngokuphelele. Ukunyakaza okuhambisanayo kwama-axis amahlanu kwakha i-bevel futhi kusike ithubhu ngomsebenzi owodwa, noma iyiphi i-angle kusukela ku-0° kuya ku-60° iyaguqulwa futhi igcinwe ngokunemba kwe-±0.1°. Umphumela: indawo yokusika ebushelelezi, engena-ma-burr, engena-dross — ipasi elilodwa, akukho ukugaya kwesibili.

Ukutsheka kwenzeka ngaphambi kokushisela, futhi yisona sinyathelo esivame kakhulu ukwehluleka. Emishinini yokwakha, ubunjiniyela bamapayipi, namapayipi amandla amasha, ikhwalithi yokushisela emapayipini anodonga olugqinsi inquma ngqo amandla esakhiwo nokusebenza kokuvimbela ukuvuza. Indlela yendabuko yokusebenza — ukusika kuqala, bese kugaywa ukutsheka ngemuva — iyashesha, idinga abasebenzi abaningi, futhi ayifani kusuka kucezu kuya kucezu. Lapho umshiseli ethola ipayipi eline-engeli yokutsheka engahambisani nalokho okudingekayo, umphumela uvame ukuba ukungangeni kahle noma ukufakwa kwe-slag — amaphutha abiza kakhulu ukulungiswa kunokusika kokuqala.

Ngokwamagama alula: i-P-Pro ihambisa ikhanda lokusika ngama-axes amahlanu ngasikhathi sinye, ivumela ukuthi isondele kushubhu noma iyiphi i-angle edingekayo ukuze yakhe i-bevel. Uma ishubhu seliboshiwe, umshini uphetha ukusika, ukwenza izimbobo, ukusika ama-angle, nokugunda i-bevel ekuhlelweni okukodwa — ngaphandle kokuphendula i-workpiece, ngaphandle kokuyisa esiteshini sesibili. Ihlanganisa ububanzi bamashubhu kusukela ku-Φ12 kuya ku-Φ300mm kanye nobukhulu bodonga kusukela ku-1–20mm, kuhlanganise ne-carbon steel, i-stainless steel, ne-aluminum alloy — ububanzi imishini eminingi ye-steel-structure ne-pipeline evame ukuwusebenzisa.

Emgqeni ojwayelekile, ukusika nokulungisa i-bevel kuyimisebenzi emibili ehlukene, enokuphathwa, ukujolisa kabusha, nokugaya phakathi. I-P-Pro ihlanganisa ukwakhiwa kwe-bevel nokusika kube yinyathelo elilodwa, ikhipha lezo zinyathelo eziphakathi. Amathemplate we-bevel angaphakathi akwenza umsebenzisi akhethe nje ithempulethi, afake izimfanelo zethube, futhi aqale ukusika — akudingeki ukuhlela. Ngokuhlanganisa, lokhu kukhuphula isivinini sokucubungula ngaphezu kuka-30% ngaphambi kwemishini yesiko.

I-P-Pro ifaka amafayela e-3D ngokuqondile kusuka ku-SolidWorks, UG, kanye nezinye izinhlelo ezinkulu ze-CAD, bese izihlela ngokuzenzakalelayo ukuze isebenzise ngokugcwele ishubhu ngalinye. Umsebenzi wokuqhubeka lapho kugcinwe khona usho ukuthi ukuvalwa okungalindelekile akusho ukulahlekelwa ishubhu elisemsebenzini — umshini uqhubeka lapho ushiywe khona. Uhlaka ngokwalo lwensimbi enamandla e-welded, ekhululiwe ekucindezelekeni ngokwelashwa kokuguga, ngakho ukunemba kuhlala kusimeme iminyaka eminingi yokusebenzisa, hhayi nje kuphela ekuqaleni.

I-Mingzhou Intelligent isebenzisa indawo yayo yokukhiqiza, inesitifiketi se-ISO esinezigaba ezintathu, futhi inamalungelo obunikazi ayi-18. Izinto zokusebenza ezenziwe ngokwezifiso nezixazululo zokuphakela zingaklanywa ngokuya ngemininingwane yakho ethile yeshubhu.

Ezitolo ezikhiqiza imishini yokwakha, isakhiwo sesinyithi, ipayipi, kanye nokwakhiwa kwamapayipi amandla amasha, i-P-Pro iguqula ukulungiswa kwe-bevel kusuka "cut, then grind" kube "form it once, move on" — indlela elula yokwandisa kokubili ukukhiqiza kanye nekhwalithi yokuhlanganisa ngaphambi kokuthi umhlinzeki athathe ithoshi.